small steps - BIG impact
In the jungle of interactions between a wide variety of technical conditions and physical laws, it is not easy to maintain an overview.
With a trained eye and appropriate measurement technology, we can examine your processes in injection molding and polyurethane processing as well as for plastic welding processes step by step, uncover potential for optimization in terms of quality, cost-effectiveness and sustainability, and avoid wasted costs. Don't be satisfied with your processes running stably! Save your resources and create scope for necessary new acquisitions or the further training of your employees.
Process evaluation and optimization
- Assessment of material selection, variations
- Technology optimization for quality and cycle time optimized production
- Evaluation of tool and machine technology
- Implementation of machine-friendly, wear-reduced production
- Realization of sustainable and energy-efficient series production
- Fault and damage analysis with the help of sample parts
- Online defect catalog for you free of charge
- Injection molding guidebook as a tool for process adjustment and defect minimization
- Ensuring the quality consistency of your processes through on-site inspections
- Support during initial commissioning of new tools or after tool correction
- Investigation of the process suitability of your tool after material changes
- Detection of defects and weak points of the tool
- Determination of production parameters for the economically optimal operation of the mold
- Achievement of optimal molded part properties
- Determination of feasible cycle times
21.02. - 22.02.2023
Plastics selection in product development
Plastics are highly interesting materials with further increased potential for product development. A multitude of requirements to which the product is subjected in the application must be reconciled with the most efficient processability possible and a limited cost budget for the material. This seminar explains some basic tools for solving this complex problem. The content of the seminar is to underline the practical approach from the material selection to the real use of the product. Using a housing made of semi-crystalline material with/without filler and a lens made of amorphous material, the seminar content will be taught in a practical way. For further information on the agenda, how to get there, parking facilities and an insight into the script, please see our download box at the top right.
27.02. - 03.03.2023
Injection molding compact in theory and practice
If you are familiar with the basics of the injection molding process, this extension course will give you additional knowledge about injection molding of thermoplastics. We will explain the phases of the injection molding process to you in detail, look at the input variables and their influence on the molded part quality. In an extended practical part, the theoretical contents will be illustrated for you in a practice-relevant way on an injection molding machine. You will find further information on the agenda, how to get there, parking facilities and an insight into the script in our download box at the top right.
Plastics science for career changers
You do not have a plastics-oriented education? We will provide you with knowledge about plastics, their characteristic values and common additives. Furthermore, you will receive an overview of plastics processing. Demonstrations on important test methods will deepen your knowledge. For more information on the agenda, how to get there, parking facilities and an insight into the script, please see our download box at the top right.
Incoming goods inspection
What are the requirements for incoming goods inspection for thermoplastics? We will give you an overview of the most important test methods. This will enable you to actively apply this knowledge and carry out evaluations in operational practice. For more information on the agenda, how to get there, parking facilities and a look at the script, please see our download box at the top right.
Multi-component injection molding
Various special injection molding processes can be used to produce more complex components that not only offer cost advantages but also higher-quality features compared with individual components, e.g. through increased functional integration. For example, multi-component injection molding can produce composites from several components of the same or different types. A key quality feature in the injection molding of two or more components is the adhesion between the different materials. For this reason, material selection and molding design are particularly important. In this seminar, we will teach you the basics of multicomponent injection molding technology and demonstrate technical approaches to solutions. For more information on the agenda, how to get there, parking facilities and an insight into the script, please see our download box at the top right.
07.03. - 08.03.2023
Injection molding defects: avoid + eliminate
Unfavorable settings and fluctuations in process parameters during injection molding result in constellations that can lead to molded part defects and cause high economic losses. We provide you with comprehensive knowledge in the recognition and systematic elimination of defects in injection molded parts. In the practical part, we will deepen the process-engineering correlations with you. You will find further information on the agenda, how to get there, parking facilities and an insight into the script in our download box at the top right.
07.03. - 08.03.2023
PUR chemistry - from raw material to material
In this seminar, you will acquire chemical knowledge of raw material production and reactions of isocyanates with regard to the production of polyurethanes and polyurethaneureas. Since most polyurethanes are chemically cross-linked, we will introduce you to network formation and its effect on processing and end product properties. For more information on the agenda, travel and parking, please see our download box on the top right.
14.03. - 15.03.2023
Mold sampling: systematic and efficient
Injection molding is highly efficient in the production of large quantities. To reduce time and costs, we will explain the systematic procedure for mold sampling and give you practical instructions for action, which we will illustrate in the practical part in our technical center. For more information about the agenda, how to get there, parking facilities and an insight into the script, please see our download box at the top right.
15.03. - 16.03.2023
Polymer analysis is still very important in the laboratory world. In this seminar, you will be introduced to two essential methods in detail: solution viscosity and contact angle measurement. Both cover relevant material properties and you will have the opportunity to have these techniques explained in theory and practice. The seminar is held in cooperation with LAUDA Scientific. You will be introduced to capillary viscometry for the determination of molecular parameters by means of the determination of the viscosity number, the IV-value and the K-value. In addition, you will be familiarized with the technique of contact angle measurement, and selected analytical methods will be presented. The emphasis is on very practical demonstrations of both techniques. Measurement series for automated dilution viscosity as well as gravimetric sample preparation will be examined and typical sources of error in everyday laboratory work will be pointed out. The Kunststoff-Zentrum Leipzig will provide an insight into the analytical methods used there.
Plastic innovatively shaped
Injection molding, along with other major plastics processing methods, is one of the most widely used primary molding processes.